Zeotech Advances Toondoon Kaolin Project with 110-Hole Drilling and AusPozz™ Commercial Production Trials

9 min read | July 24, 2026 09:38 AM AEST | By Sonal Goyal

Zeotech Limited (ASX:ZEO) reported notable advancements in its operational and commercial activities during the June 2026 quarter, completing an extensive 110-hole drilling program at the Toondoon Kaolin Project aimed at resource expansion and establishing a maiden ore reserve. The company has also progressed its AusPozz™ metakaolin product to commercial-scale production trials, dispatching around 800 tonnes of kaolin feedstock with 80% already committed to a key development partner. Essential regulatory approvals, including Estimated Rehabilitation Cost and Operational Works Development Application, have been secured. Additionally, early outcomes from the zeoteCH⁴® methane control program reveal a 92% reduction in emissions during field trials at a Queensland landfill.

Key Highlights

  • Zeotech Limited (ASX:ZEO) is an Australian producer of kaolin and zeolite focused on the Toondoon Kaolin Project in Queensland, targeting applications in low-carbon construction materials and environmental remediation.
  • The company completed 110 drillholes at Toondoon in the June quarter to expand resources and advance toward a maiden ore reserve estimate.
  • Approximately 800 tonnes of kaolin feedstock have been dispatched for AusPozz™ commercial production trials, with 80% committed to a key development partner.
  • Critical regulatory milestones achieved include ERC and Operational Works Development Application approvals, with a preferred contractor selected for haul road and access infrastructure.
  • Early zeoteCH⁴® field trials at North Burnett Regional Council landfill demonstrated a 92% average methane emission reduction compared to control cells.
  • A Term Sheet has been signed with Gladstone Ports Corporation to develop kaolin direct-shipping ore storage and export infrastructure at the Port of Bundaberg.

Comprehensive Drilling Campaign Targets Resource Growth and Maiden Ore Reserve at Toondoon

During the June 2026 quarter, Zeotech completed a substantial 110-drillhole campaign at its Toondoon Kaolin Project, marking a pivotal advancement in the company’s resource development strategy. This drilling initiative aimed to both expand the mineral resource base and enhance confidence in geological continuity and ore quality across the site. These efforts are integral to defining a maiden Ore Reserve, a key milestone for project financing and development planning.

The scale of the drilling underscores Zeotech’s commitment to establishing a solid geological foundation for future mining operations. Located in Queensland, the Toondoon Kaolin Project is Zeotech’s principal asset for kaolin extraction and processing. Kaolin, a soft white clay mineral, has diverse industrial uses including ceramics, construction materials, and environmental applications. Data from this drilling will support immediate development needs and long-term mine planning and reserve estimation, reducing project risk as it moves toward commercial production.

Securing Regulatory Approvals: ERC and Operational Works Development Application Achieved

Zeotech reached a significant regulatory milestone during the quarter with approvals for the Estimated Rehabilitation Cost ("ERC") and Operational Works Development Application. These approvals are crucial steps in the permitting process for the Toondoon Kaolin Project, confirming that Queensland authorities have endorsed key elements of the project’s design, environmental management, and infrastructure plans. The ERC approval validates the company’s rehabilitation strategy and cost estimates, fulfilling a primary compliance requirement.

In addition to ERC and Operational Works approvals, Zeotech continues to progress environmental, fauna, vegetation, and water-related permits. This comprehensive regulatory engagement aligns with modern mining development standards, ensuring adherence to environmental protection, biodiversity conservation, and water management protocols. Achieving these approvals reduces project risk and demonstrates positive collaboration with state and local regulators, supporting the transition toward construction and operational phases.

Preferred Contractor Selected for Haul Road and Access Infrastructure Following Tender Process

Zeotech completed a tender process for essential haul road and access infrastructure works for the Toondoon Kaolin Project. A preferred contractor has been chosen, and the company has received approval to procure long-lead civil construction items, including materials and critical components for roadworks and upgrades. This marks a key step from planning and permitting toward construction readiness. Long-lead items, which require extended manufacturing or delivery times, are critical to maintaining the project schedule.

The tender completion and contractor selection indicate detailed infrastructure requirements and readiness for competitive procurement. Approval to purchase long-lead items suggests financing clarity, enabling capital commitment. Haul road and access infrastructure are vital for efficient ore transport from mine to processing and export, representing tangible progress toward operational readiness.

AusPozz™ Commercial-Scale Production Trials Commence with 800 Tonnes of Toondoon Kaolin Dispatched

Zeotech has advanced its AusPozz™ product to commercial-scale production trials, a key milestone in commercialising its high-reactivity metakaolin technology. Approximately 800 tonnes of kaolin feedstock from Toondoon have been prepared and dispatched to support these trials. This feedstock, primarily sourced from a test pit completed in December 2025, provides a commercially representative sample for downstream processing, product validation, and customer qualification. AusPozz™ is positioned as a low-carbon supplementary cementitious material ("SCM") for concrete applications, targeting the construction market’s demand for carbon reduction and enhanced performance.

Strong early commercial demand is reflected by 80% of AusPozz™ production from the trial already committed to a key development partner. The remaining 20% is being evaluated through multiple commercial concrete trial opportunities to broaden product validation across various applications and markets. Prior to this, Zeotech completed pilot-scale calcination testing with a leading Australian technology provider, generating essential data on material behavior, conversion efficiency, and reactivity to support scale-up and process design.

Concrete Performance Trials Highlight Superior Strength in Slab-on-Ground Applications

Zeotech conducted concrete performance tests focusing on slab-on-ground applications, a major segment of the Australian concrete market including residential slabs, driveways, footpaths, and light commercial floors. These applications typically require strengths between 20 MPa and 32 MPa. The trials assessed AusPozz™ as a partial replacement for conventional supplementary cementitious materials like fly ash within a 240 kg total cementitious content ("TCC") mix.

Results showed significant improvements in Unconfined Compressive Strength ("UCS") compared to fly ash mixes: AusPozz™ achieved 21 MPa at 7 days versus 16 MPa for fly ash, and 42 MPa at 28 days versus 26 MPa. These strength gains support faster construction schedules and improved durability without compromising workability, indicating AusPozz™ can replace fly ash without altering mixing or placement processes—an important advantage for market adoption.

Major Infrastructure Trials in Victoria Validate AusPozz™ for Large-Scale Civil Projects

Alongside slab-on-ground testing, Zeotech progressed concrete trials linked to major infrastructure projects in Victoria with leading industry partners. These trials assessed AusPozz™ performance in large-scale civil construction, focusing on durability, strength development, and carbon reduction under real project conditions. Successful outcomes position AusPozz™ for specification in future infrastructure projects and build credibility with contractors and developers.

This aligns with Zeotech’s commercialisation strategy to establish a scalable, low-carbon, high-performance SCM. Success in Victoria could generate reference projects valuable for marketing to state and federal procurement bodies, especially as sustainability criteria become integral to public infrastructure.

zeoteCH⁴® Methane Control Program Achieves 92% Emission Reduction in Queensland Landfill Trials

Zeotech’s Methane Control Program field trials at North Burnett Regional Council landfill in Queensland demonstrated that zeoteCH⁴®, the company’s zeolite-based methane control product, reduced methane emissions by an average of 92% compared to untreated control cells during initial monitoring. This significant reduction evidences the product’s environmental effectiveness and commercial potential, addressing landfill methane’s role as a major greenhouse gas source and regulatory concern.

Achieving 92% methane reduction under real-world conditions strengthens the commercial case for zeoteCH⁴®. Landfill operators face growing pressure from regulations and sustainability commitments to curb methane emissions. zeoteCH⁴® offers an integrable solution to suppress methane generation in waste cells. The successful field trial supports commercial discussions with landfill operators and waste management companies aiming to reduce their emissions footprint.

Term Sheet with Gladstone Ports Corporation Advances Kaolin DSO Export Infrastructure at Port of Bundaberg

Zeotech signed a Term Sheet with Gladstone Ports Corporation ("GPC") to develop kaolin direct-shipping ore ("DSO") storage and export infrastructure at the Port of Bundaberg. This port serves as a strategic export gateway for Toondoon kaolin products, facilitating efficient logistics to domestic and international markets. The Term Sheet formalizes commitment to explore and develop port infrastructure including storage, loading systems, and operational protocols to support initial kaolin DSO operations.

Proposals for an initial kaolin DSO trial shipment covering mining, transport, and port handling have been received, indicating readiness among port operators and logistics providers. Early engagement with GPC aligns port infrastructure planning with Zeotech’s mining development schedule, addressing design, permitting, and construction lead times. This milestone supports the company’s DSO commercialisation strategy, offering an alternative or complementary revenue stream alongside processed products like AusPozz™.

MSI Offtake Partnership Extended with Queensland Site Visit Highlighting Commercial Collaboration

Zeotech has advanced its DSO commercialisation through ongoing collaboration with offtake partner MSI. The company hosted an MSI site visit in Queensland, providing insight into project operations, infrastructure plans, and ore quality. The offtake agreement with MSI has been extended to April 2027, reflecting mutual confidence and commitment to the partnership. Offtake agreements provide revenue certainty and support project financing.

The extension suggests Zeotech anticipates delivering commercial product volumes within this timeframe or is actively negotiating timing and specifications. The site visit facilitated due diligence and alignment on logistics and quality, underscoring the partnership’s strength and the Toondoon Kaolin Project’s commercial viability.

Diversified Commercial Strategy Targets Multiple Revenue Streams: Processed Products, DSO, and Environmental Solutions

Zeotech’s quarterly activities showcase a diversified commercialisation approach spanning processed metakaolin products (AusPozz™), direct-shipping ore supply with MSI, and environmental remediation solutions (zeoteCH⁴®) for methane control. This multi-faceted strategy enables monetization of kaolin resources across varied markets and customer segments, reducing revenue concentration risk and maximizing asset value.

Simultaneous progress across these pathways—commercial-scale AusPozz™ trials, DSO offtake extensions, and methane control validation—demonstrates the company’s capacity to advance multiple workstreams. Each product is at a different commercialisation stage: zeoteCH⁴® in field trials, AusPozz™ in commercial-scale production with strong demand, and DSO in offtake and logistics planning. This portfolio approach could generate multiple revenue channels as Toondoon transitions from development to production.


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